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How To Make A Distressed Wood Stool

Home DIY Feb 8, 2023

By now Iā€™m sure you know, I have a passion for old things – items that are worn and imperfect, especially wood. There’s just something so cosy and comforting about the patina of age! But sometimes itā€™s hard (or expensive) to find exactly what you want in secondhand or vintage stores, like perfectly imperfect looking rustic stools, so Iā€™ve spent the week working out how to make one myself.

The main part of this project was working out how to distress the pine wood, to give it a worn in and lived feel. I have to say, the last week has been equal parts hilarious and educational, as I tried all the weird and tacky ways the internet suggested I ‘age’ or distress wood. Including but not limited to: whipping with a chain, running over with the car, putting in the washing marine (I did not do this, donā€™t do this). I’m going to do a separate post going through all these in detail, what worked, what didn’t and what was just plan ridiculous. For this post, I’m going to simply take you through exactly what I did for this specific stool.

Inspiration

Time to make : 3 hours |Ā Cost to make: approx $60

Materials You’ll Need

*note that for this project you only need to use a small amount of the stain and wax, so you will be able to use these items for other projects.

Distressing The Wood

As I mentioned, I tried a LOT of methods for distressing the pine wood, and I’ll do a little separate post about all of those. One that I found worked well was whacking the wood with a heavy chain to give it nice dents. But overall, I opted for a more mainstream approach using the following method.

Step 1: Sanding. The first thing I did was sand the legs and top to give them a more handmade shape. For the top, I tried to sand all the edges so they were soft, and then also sanded the shape to make it feel more irregular. For the legs, I sanded them a lot around the top to give a tapered look, and then did racer areas of sanding to create flat planes along the length of the leg. I thought this gave the feeling of being handmade.

Step 2: Hammering A lot of the random internet methods I saw were about giving the piece believable looking dents, and in the end I found a hammer worked just as well to do this.

Step 3: Using A wire brushĀ I used a wire brush attachment on the drill, and I simply used it along the grain of the wood to open toe grain.

Step 4: Using ScrewsĀ Finally, I wanted to create ‘notches’ or genuine looking holes in the wood, so I hammered in a screw into the wood and then pulled it out,Ā pushing it towards one side to help crack away extra pieces of wood.

I was quite happy with how these methods worked. I think the end result looked really lovely with a hand when feel.

Making The Stool

Once the wood was distressed, I moved on to making the stool! This was very easy and didn’t take very long at all.

1

The first thing I did was decide where to place the angle brackets on the underside of the stool top. I used a triangle of paper, marked the centre and then marked the centre of the circle, matching the two up to locate the angle brackets.

2

I installed the brackets by screwing them in and then using a large pilot hole bit to drill space for the screws for the legs to go into the wood.

3

The nest step was the screw the legs into the brackets. I found these to be quite tight and need a bit of muscle but I knew that was important for the stability of the stool.

4

I then did some testers of the stain options for the stool, in the end I chose to do two coats of Old Baltic.

5

The most important step in this whole process was to stain the stool! Literally as soon as the stain started going on I knew it would look so great! I actually used one of the Feast Watson Floor Applicators for this, on my hand instead of on a show which you would usually do. I simply dipped the applicator in the stain, and then applied it. I used one half for the wet stain and the other half of the applicator to buff the stain in. I did two coats and then finished with the Timber Floor Wax.

Like what you see? Or just want to save it for later?

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Voila!

One question a lot of people asked is whether this stool can be sat on, or is it more decorative. I’ve sat on it without any problems!

Iā€™m not going to lie, when I first started this project I purposefully chose a simple design because I figured it would be easy! Well, looks can be deceiving and it took a bit of trial and error (and a few bumps and bruises) but I was finally able to nail the design. I can’t wait to experiment with this more!

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This project is in collaboration with Feast Watson

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